Top Four Hydraulic Tools Every Industrial Operation Should Have
Industrial operations rely on heavy-duty power to maintain performance and efficiency. And for many facilities, that means hydraulic power. Hydraulic tools are capable of delivering extreme force with precision, and these hydraulic tools are recommended for every industrial operation:
- Hydraulic pumps
- Hydraulic cylinders
- Hydraulic nut splitters
- Hydraulic spreaders
Together, these hydraulic tools will multiply your facility’s capabilities and improve its productivity. In many cases hydraulic equipment will also enhance worker safety, so there are several reasons why companies put their trust in hydraulics. Here is a closer look at the top four hydraulic tools every industrial operation should have, and why.
1. The Hydraulic Pump Powers Other Industrial Hydraulic Tools
If your organization is considering hydraulic power for its operations, you’ll start with a hydraulic pump. Responsible for delivering power-packed pressure to your hydraulic cylinders and other hydraulic tools, your hydraulic pump should be characterized by its reliability and proper design.
For example, your operations may require the additional control that comes with a true 4-way valve configuration. Or you may need a hydraulic pump that will maintain its output even when the pump motor is shut off (for safety or load-holding reasons). No matter what design features you require from your hydraulic pump, you’ll also need a proven pump model from a proven hydraulic equipment brand.
The PE552 hydraulic pump, manufactured by Power Team, is a leading hydraulic tool for heavy duty industrial operations. It’s a proven piece of hydraulic technology in an array of industries, including construction, foundation repair, aerospace and automotive, with an excellent safety and reliability record. Further, the PE552 hydraulic pump is available in many configurations, allowing for thorough customization for your operations.
2. The Hydraulic Cylinder Delivers Lifting, Pushing and Positioning Force
Hydraulic cylinders take your pump’s fluid power and converts it into impressive linear force that can be used for lifting or positioning applications. Capable of outputting up to 100 tons of lifting force, hydraulic cylinders can be used to lift fractured foundations, position automotive frames during manufacturing, hold aerospace frame parts in place during bolting, or assist in any application that requires extreme force delivery.
As a heavy-duty hydraulic tool, your hydraulic cylinders must be built for optimal durability and reliability. Power Team’s C258C hydraulic cylinder, for example, is a popular option in many industrial operations because of its advanced durability features that include:
- Aluminum bronze bearings for reducing wear due to off-center loads
- Expanded sized springs that resist wear better and improve stroking efficiency
- Solid steel body construction that better withstands impact
- A chrome-plated piston rod that resists corrosion
- Removable rubber boots that prevent contamination and wear to ports
The C258C is also compatible with an expanded range of accessories that thread onto the cylinder collar or rod, expanding its capabilities further.
3. Hydraulic Nut Splitters Free Up Rusted or Corroded Fasteners
Beyond your hydraulic pump and hydraulic cylinders, your industrial operations may be improved with task-specific hydraulic tools like nut splitters. Hydraulic nut splitters are designed to apply nut-cracking force to fasteners that have corroded, experienced extensive wear or have been damaged due to impact.
Hydraulic nut splitters are compact tools that can be easily carried in a toolbox or bag. As such, they’re ideal for maintenance teams working in the field, and you’ll find them in the automotive, aerospace and energy industries, where they’re needed to break open fasteners that can’t be removed through conventional means.
4. Hydraulic Spreaders Provide Additional Access for Maintenance
Hydraulic spreaders are another purpose-built tool. They’re available in two primary designs – jaw spreaders and flange (or collet) spreaders. Jaw spreaders are shaped like a wedge and are effective at pulling apart metal panels, like the damaged metal panels after a vehicle accident, for example.
Flange (or collet) spreaders are designed to thread onto the flange bolts and pull them out using hydraulic force. Flange spreaders are ideal for pipelines, where access to the flange faces may be minimal. A collet spreader allows maintenance teams to open up the flange joint and provide access without damaging the fasteners.
Every Industrial Operation Should Also Have a Hydraulic Equipment Expert They Can Rely On
Reliable hydraulic tools will power your operations and expand your team’s capabilities. However, hydraulic tools require consistent maintenance to function at their best.
That’s why businesses in heavy duty industries partner with a trusted hydraulic equipment supplier and technician. By working with a reputable hydraulic supplier, you’ll have access to on-time preventative maintenance and equipment repairs when you need them. Further, a hydraulic equipment supplier can also provide detailed troubleshooting and diagnostics when your pumps, cylinders or other hydraulic tools develop issues. With an inventory of replacement components on hand, your hydraulic technician will be able to keep your hydraulic tools in optimal shape and return them to the field with minimal turnaround.
Hydraulic tools are workhorses in many heavy-duty industries, and with a trusted hydraulic equipment expert servicing yours tools, you’ll realize maximum value and reliability from each one.